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Re: Major manifold failure [Re: Countrycruising] #1193739
30/03/2011 13:36
30/03/2011 13:36
Joined: May 2006
Posts: 1,855
Birmingham
B
benje Offline
My life on the forum
benje  Offline
My life on the forum
B

Joined: May 2006
Posts: 1,855
Birmingham
Originally Posted By: Countrycruising
There's no assumption here Benje, it's not the first issue I've had with these manifolds, I posted this thread becasue this manifolds failure was so extreme and it could of cost the customer a lot more then just a replacement.


Fair enough, I didn't know about any other issues.

Re: Major manifold failure [Re: Countrycruising] #1194234
31/03/2011 02:15
31/03/2011 02:15

F
fcck2000
Unregistered
fcck2000
Unregistered
F



At least when I went out and paid for the prototype work I never gave buyers false information.
The current seller on eBay is spouting complete bs about it being a performance manifold and asking £350 for it.
I did all the leg work and then some dick finds my supplier and starts bugging up and putting the price up. These manifolds are worth £230 tops please don't be fooled.
Paul

Re: Major manifold failure [Re: ] #1194685
31/03/2011 21:53
31/03/2011 21:53
Joined: Aug 2009
Posts: 6,192
Bristol, UK
H
Hovedan Offline
Forum is my life
Hovedan  Offline
Forum is my life
H

Joined: Aug 2009
Posts: 6,192
Bristol, UK
Originally Posted By: fcck2000
Over the years of selling this manifold I've replaced anyones manifold for free if it was faulty or failed, this is over and above the main dealer. Total replaced manifolds is about 5 which I'd say is quite good given the amount sold.
I actually agree that the welds on YOUR manifold are poor, lets just say you had a Monday morning manifold. :-/


Paul,
Have you been in contact with Truffle to rectify this?

Originally Posted By: Nigel
Its often been said on this forum that the true measure of a good Coupe specialist is not how many mistakes they make, but how they rectify the mistake once its happened


Absolutely. And a yardstick in so many other fields.

Re: Major manifold failure [Re: Countrycruising] #1194751
31/03/2011 23:16
31/03/2011 23:16
Joined: Dec 2007
Posts: 2,252
Windsor/ Reading
knight7660 Offline
Competition Level
knight7660  Offline
Competition Level

Joined: Dec 2007
Posts: 2,252
Windsor/ Reading
nigel has hit it on the head there thats what makes a true specialist


LE53 (452BHp & 389ftlb's with Quaife)
Wine red VIS FOOFY
Audi RS4 B7
Re: Major manifold failure [Re: ] #1194847
01/04/2011 00:43
01/04/2011 00:43
Joined: Jul 2007
Posts: 792
Stafford
sandytim Offline
Enjoying the ride
sandytim  Offline
Enjoying the ride

Joined: Jul 2007
Posts: 792
Stafford
Originally Posted By: Truffle
It's been blowing for about 8-9 months, but had just been getting progressively more diesel like.


If there's a moral to this story then it possibly lies above.

I'm not saying there isn't a quality issue but it looks like the warning was there.

I have one of these manifolds fitted and I'll certenly be keeping my ears peeled.

But thats standard practice with any car,regardless of age.

Last edited by sandytim; 01/04/2011 17:38. Reason: spelling

[Linked Image]
Re: Major manifold failure [Re: Countrycruising] #1194849
01/04/2011 00:48
01/04/2011 00:48
Joined: Dec 2007
Posts: 2,252
Windsor/ Reading
knight7660 Offline
Competition Level
knight7660  Offline
Competition Level

Joined: Dec 2007
Posts: 2,252
Windsor/ Reading
you say that but coupes are renowned for leaky manifolds, ive had 3 coupe and all of them at some point have had a stud go or a crack in the casting.

If some of the manifolds, if not all are as bad as the pics make out to be then the makers need briefing up about the quality.

either way good to see the problem is being voiced and sorted out instead of covered up.

Last edited by knight7660; 01/04/2011 00:53.

LE53 (452BHp & 389ftlb's with Quaife)
Wine red VIS FOOFY
Audi RS4 B7
Re: Major manifold failure [Re: Countrycruising] #1194894
01/04/2011 03:08
01/04/2011 03:08

J
jonofitzer
Unregistered
jonofitzer
Unregistered
J



90% of the cast FIAT manifolds crack and break yet we dont go crying to fiat. This is the first most have heard about it and the maker has come out and addressed the issue.

Nigel is has hit the nail on the head

Re: Major manifold failure [Re: ] #1194929
01/04/2011 09:21
01/04/2011 09:21
Joined: Dec 2005
Posts: 8,417
Lightwater, Surrey
DaveG Offline
Club Treasurer Member 311
DaveG  Offline
Club Treasurer Member 311
Je suis un Coupé

Joined: Dec 2005
Posts: 8,417
Lightwater, Surrey
Originally Posted By: jonofitzer
90% of the cast FIAT manifolds crack and break yet we dont go crying to fiat.

Well we did initially and some of us got a replacement paid for as a good will gesture, thanks to the efforts of Nigel, and my "mark 3" replacement is still going fine. But that was a long time ago and the story is now legend...


1996 Portofino 20vt & 2000 Pearl White Plus
1985½ & 2016 2017 Fiat 124 Spider + XF Sportbrake
Re: Major manifold failure [Re: Countrycruising] #1194935
01/04/2011 09:34
01/04/2011 09:34
Joined: Dec 2005
Posts: 17,367
Staffordshire
Nigel Offline
Forum veteran
Nigel  Offline
Forum veteran

Joined: Dec 2005
Posts: 17,367
Staffordshire
LOL - that was a blast from the past - We ended up with over eighty manifolds replaced at Fiat's cost - something like £50,000 worth of parts and labour


[Linked Image]
Re: Major manifold failure [Re: ] #1194954
01/04/2011 10:25
01/04/2011 10:25
Joined: Aug 2009
Posts: 6,192
Bristol, UK
H
Hovedan Offline
Forum is my life
Hovedan  Offline
Forum is my life
H

Joined: Aug 2009
Posts: 6,192
Bristol, UK
Originally Posted By: jonofitzer
90% of the cast FIAT manifolds crack and break yet we dont go crying to fiat. This is the first most have heard about it and the maker has come out and addressed the issue.

Nigel is has hit the nail on the head


In this case though, I don't believe the maker has done anything whatsoever to resolve it, he's merely agreed this was a bad example. Credit where credit's due, not when it's not rolleyes

Nigel's comment still stands.

Re: Major manifold failure [Re: Countrycruising] #1195595
02/04/2011 20:56
02/04/2011 20:56

O
owl10
Unregistered
owl10
Unregistered
O



Went to see a coupe with a friend on the weekend.

Ex forum car (can't rmember the plate), been mapped by flea and had one of these manifolds.

Sounded like a tractor, though the price was right and was bought anyway. On taking off the heatshield today, the manifold has failed on the welds.

Re: Major manifold failure [Re: Countrycruising] #1195627
02/04/2011 22:15
02/04/2011 22:15

A
Alfa_Male
Unregistered
Alfa_Male
Unregistered
A



Seriously guys, stainless steel fatigues over a relatively short period of time depending on its grade. I certainly wouldn't use a stainless steel manifold on a turbo charged engine due to the excessive heat the engine produces.

You really are asking for trouble.

Re: Major manifold failure [Re: Countrycruising] #1195656
02/04/2011 22:46
02/04/2011 22:46
Joined: Dec 2005
Posts: 1,670
SW London
Rudidudi Offline
My life on the forum
Rudidudi  Offline
My life on the forum

Joined: Dec 2005
Posts: 1,670
SW London
I was really tempted by these but decided against it on the basis that there wasnt any research to suggest that they didnt perform worse than the standard manifold. phew!

Re: Major manifold failure [Re: Countrycruising] #1195670
02/04/2011 23:14
02/04/2011 23:14

D
dlongstaff
Unregistered
dlongstaff
Unregistered
D



Just a comment. At work we got a fabricater in as we up against it.
I showed him the pics and he said that stainless is not really the way to go with manifolds or exhausts for that matter! As they are prone to cracking, even with good welds. And suggested that they really need to be wrapped.
I was kind of surprised as I thought stainless would be a fit and forget item that would out live the car.
His background is motorsport, rollcages etc etc working on Colin McRaes cars and the like, so I guess he knows some.

Re: Major manifold failure [Re: Countrycruising] #1195674
02/04/2011 23:22
02/04/2011 23:22
Joined: Sep 2006
Posts: 17,227
FCSS 01684 593187
Countrycruising Offline OP
Club Rep Europe, member 914
Countrycruising  Offline OP
Club Rep Europe, member 914
Forum veteran

Joined: Sep 2006
Posts: 17,227
FCSS 01684 593187
It depends on which size and grade stainless is used, how its welded and heat treatment to normalise the whole unit once finished.

Re: Major manifold failure [Re: Countrycruising] #1195678
02/04/2011 23:35
02/04/2011 23:35

D
dlongstaff
Unregistered
dlongstaff
Unregistered
D



Out of interest, is the flange stainless ?
Just wondering as that's where it failed so badly

Re: Major manifold failure [Re: Countrycruising] #1195684
02/04/2011 23:52
02/04/2011 23:52
Joined: Sep 2006
Posts: 17,227
FCSS 01684 593187
Countrycruising Offline OP
Club Rep Europe, member 914
Countrycruising  Offline OP
Club Rep Europe, member 914
Forum veteran

Joined: Sep 2006
Posts: 17,227
FCSS 01684 593187
Yes all the components are made of stainless, unsure which grade though, I'm guessing 321 or 304 but maybe Paul could answer this?

Re: Major manifold failure [Re: Countrycruising] #1195841
03/04/2011 13:28
03/04/2011 13:28

R
rmouthaan
Unregistered
rmouthaan
Unregistered
R



They usually use zinc plated mild steel flanges, and hopefully they grind off the zinc layer before welding? 304 is what they tell they are made off, but for sure it is the cheapest grade you can find over there. 321 it is surely not and never will be also with this manufacturer.

By the looks of the weldfaillure at the flange, there is indeed no penetration at all, so the welder was actually not welding anything at all smile.

The crack at the collector looks alot like an stress crack, just like the oem ones do after hopefully a lot more km/s miles.

304 is indeed not the best material, but all others except steampipe are to expensive for most people.

Regards remco

Re: Major manifold failure [Re: Countrycruising] #1202938
16/04/2011 23:56
16/04/2011 23:56

J
Johnny
Unregistered
Johnny
Unregistered
J



hmm, I have one of these manifolds and will now be keeping a worried keen eye on it. Its been fitted for 9 months now and done around 2.5k miles it is still holding up ok sofar and I do give it something to stress over once in a while wink

Re: Major manifold failure [Re: Countrycruising] #1205796
23/04/2011 08:41
23/04/2011 08:41

M
macchina
Unregistered
macchina
Unregistered
M



Hello, this is how paul treats people ho byes his goods.
And I had to wait 6 months for my money from ebay/paypal !!

"You must be joking? You use my manifold that you have bought whilst you have your old one repaired and then expect me to give you a full refund. I'm very sorry but I cannot accept the damaged manifold if you have used and then damaged it. Regards Paul"

And this is what this poor boy says about me when he tryes to sell me his junk!

"First ebayer and what complete idiot never sell to him" Oct-04-10 10:37

Re: Major manifold failure [Re: Countrycruising] #1206170
24/04/2011 02:47
24/04/2011 02:47

A
Alfa_Male
Unregistered
Alfa_Male
Unregistered
A



Sounds like a cloud9.

Re: Major manifold failure [Re: Countrycruising] #1207969
28/04/2011 17:30
28/04/2011 17:30
Joined: Oct 2008
Posts: 6,783
In the coupe.
magooagain Offline
Club Member 259
magooagain  Offline
Club Member 259
Forum is my life

Joined: Oct 2008
Posts: 6,783
In the coupe.
I decided to have a go at welding my cracked manifold. No i am no welder but i am quite pleased with the results. If anyone wants one welded up ,just send a pm.
http://www.leboncoin.fr/equipement_auto/195101326.htm?ca=2_s



Re: Major manifold failure [Re: Countrycruising] #1207990
28/04/2011 18:07
28/04/2011 18:07
Joined: Dec 2005
Posts: 21,521
Aldershot
PeteP Offline
Hon Club Member 005, Membership Secretary
PeteP  Offline
Hon Club Member 005, Membership Secretary
Forum Fossil

Joined: Dec 2005
Posts: 21,521
Aldershot
Joe, you shouldn't have. ooo

Originally Posted By: the advert
Diego is flogging this magnificent "collectors piece" manifold. Made out of top quality steel and designed for Lancia Delta Integrales and entirely arc welded with great care, it will give you complete satisfaction every day.

No modification is needed to fit it apart from moving the coolant radiator into the boot. ( A good weeks work will see it all done.)

I have put up this advert for my loyal friend Diego, who, alas does not know how to write properly.


16VT and X1/9 1500

We must all do our part for the planet.
I unplugged a row of electric cars that nobody was using.
Re: Major manifold failure [Re: Countrycruising] #1208009
28/04/2011 18:37
28/04/2011 18:37
Joined: Dec 2005
Posts: 33,568
Berlin
barnacle Offline
Club Member 18 - ex-Minister without Portfolio
barnacle  Offline
Club Member 18 - ex-Minister without Portfolio
Forum Demigod

Joined: Dec 2005
Posts: 33,568
Berlin
Really, you shouldn't have!


[Linked Image]
Don't get no respect! Coupe Fiat 1994-2000 - an owner's guide <-- clicky!
Re: Major manifold failure [Re: Countrycruising] #1210311
04/05/2011 22:20
04/05/2011 22:20
Joined: Jun 2008
Posts: 315
Kent
Rob_78 Offline
Club member 1081
Rob_78  Offline
Club member 1081
Making a profit

Joined: Jun 2008
Posts: 315
Kent
I too have had problems with the stainless manifold I bought.

I fitted it while the engine was out of the coop & less than 6months & less than 1000 miles it was blowing !!

Took it off to find that the 5th branch (gearbox side) had cracked all the way around the weild & blown part of it out. Also found cracking along the weild where the manifold joins the turbo.

Had to buy another standard manifold from a helpful specialist that was over £200 inc postage with a Fiat 3 plated metal manifold gasket & all is ok now.

I'm pi**ed off that I paid for a crap manifold that also didn't seal to the cylinder head with the gasket supplied.

My 2 pennies worth.


LE 557 - full on resteration in progress
Re: Major manifold failure [Re: Countrycruising] #1210349
04/05/2011 23:07
04/05/2011 23:07
Joined: Aug 2006
Posts: 2,196
Banbury, Oxfordshire
Richard24 Offline
Competition Level
Richard24  Offline
Competition Level

Joined: Aug 2006
Posts: 2,196
Banbury, Oxfordshire
I had mine fitted in December, just hope it holds out.

Re: Major manifold failure [Re: Richard24] #1211080
06/05/2011 16:30
06/05/2011 16:30

M
macchina
Unregistered
macchina
Unregistered
M



Mine begun leaking after 2 hours... frown

Re: Major manifold failure [Re: Countrycruising] #1241389
25/07/2011 14:28
25/07/2011 14:28

P
Panik
Unregistered
Panik
Unregistered
P



Mine has been sounding like a diesel for the last three months as far as i can see its cracked around one of the welds on the far right, can't see the turbo flange so i don't know if thats still holding. |But at the moment it doesn't sound like theres an exhaust attached when it starts.

not best pleased

Re: Major manifold failure [Re: Countrycruising] #1243371
30/07/2011 13:46
30/07/2011 13:46
Joined: Jun 2008
Posts: 315
Kent
Rob_78 Offline
Club member 1081
Rob_78  Offline
Club member 1081
Making a profit

Joined: Jun 2008
Posts: 315
Kent
Best thing you can do is stick a standard manifold (thats not cracked) & a metal fiat gasket back on !
It's got better flow than the one you have at the mo smile

Then you use the expensive bit of metal you take off as a door stop as thats all thats going to happen to it rolleyes


LE 557 - full on resteration in progress
Re: Major manifold failure [Re: Countrycruising] #1257878
07/09/2011 13:09
07/09/2011 13:09

S
sparkysox
Unregistered
sparkysox
Unregistered
S



http://www.ebay.co.uk/itm/Fiat-coupe-20v...ac#ht_720wt_905
this one started blowing after a week and has been back to a fiat garage twice and they tell me its a poor fit and maybe warped!

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